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常見(jiàn)自動(dòng)焊接技術(shù)設(shè)備管理問(wèn)題

來(lái)源:http://niuniury.com/  發(fā)布時(shí)間:2021-12-14 瀏覽次數(shù):0

常見(jiàn)問(wèn)題及原因分析: 問(wèn)題現(xiàn)象、原因分析、解決方法、弱焊(咬痕)焊接溫度過(guò)低,調(diào)整到合適的焊接溫度,焊劑不粘或不足,加足焊劑,焊桿耳不干凈,焊桿耳清潔,模具溫度不足,預(yù)熱時(shí)間延長(zhǎng),氣壓調(diào)整,母線排不平滑,氣孔,引線,焊劑過(guò)量,焊劑吸干,極耳過(guò)長(zhǎng),極耳切割,極耳部分有氣孔,極耳熔過(guò),溫度過(guò)高,調(diào)整到適當(dāng)?shù)暮附訙囟?,下模預(yù)熱時(shí)間過(guò)長(zhǎng),鑄焊時(shí)間過(guò)長(zhǎng),鑄焊時(shí)間過(guò)長(zhǎng),調(diào)整鑄焊時(shí)間、母線或部件、不成形、冷卻水量不足、水量充足、冷卻水泵故障、更換或修理冷卻水泵、冷卻方式不當(dāng)、調(diào)整冷卻方式、拉桿變形等,或拉脫桿組(難脫模)冷卻參數(shù)不合適,調(diào)整冷卻方式和方式,氣壓不夠,增加或調(diào)整到適當(dāng)壓力,脫模不良,噴淋脫模劑,桿耳焊接不到位,調(diào)整桿耳或更換壞桿板,錫含量不足,加錫(錫含量為1-1.5克索)模具預(yù)熱時(shí)間過(guò)長(zhǎng),縮短預(yù)熱時(shí)間,使用過(guò)程中,按啟動(dòng)按鈕不運(yùn)行,如果實(shí)際溫度低于溫度,調(diào)整溫度或等待溫度上升。

Common problems and cause analysis: problem phenomenon, cause analysis, solution, weak welding (bite mark) the welding temperature is too low, adjust to the appropriate welding temperature, the flux is not sticky or insufficient, add enough flux, the welding rod ear is not clean, the welding rod ear is clean, the mold temperature is insufficient, the preheating time is prolonged, the air pressure is adjusted, the bus bar is not smooth, the air hole, lead wire and flux are excessive, and the flux is sucked dry, The pole lug is too long, the pole lug is cut, there are pores in the pole lug part, the pole lug has been melted, the temperature is too high, adjust to the appropriate welding temperature, the preheating time of the lower mold is too long, the casting welding time is too long, the casting welding time is too long, the casting welding time is too long, the bus or components are not formed, the cooling water quantity is insufficient, the water quantity is sufficient, the cooling water pump fails, the cooling water pump is replaced or repaired, and the cooling method is improper Adjust the cooling mode, pull rod deformation, etc., or the cooling parameters of pull-off rod group (difficult to demould) are inappropriate, adjust the cooling mode and mode, the air pressure is not enough, increase or adjust to the appropriate pressure, poor demoulding, spray release agent, rod lug welding is not in place, adjust rod lug or replace bad rod plate, tin content is insufficient, the preheating time of tin (tin content is 1-1.5 g) mold is too long, shorten the preheating time, During use, press the start button to stop operation. If the actual temperature is lower than the minimum temperature, adjust the minimum temperature or wait for the temperature to rise.
變位機(jī)專(zhuān)用焊接輔助設(shè)備,適用于回轉(zhuǎn)工作的焊接變位,以得到理想的加工位置和焊接速度。焊接操作機(jī)一般由立柱、橫梁、回轉(zhuǎn)機(jī)構(gòu)、臺(tái)車(chē)等部件組成。 將焊接機(jī)頭或焊槍送到并保持在待焊位置,或以選定的焊接速度沿規(guī)定的軌跡移動(dòng)焊劑的裝置。數(shù)控切割機(jī)用數(shù)字程序驅(qū)動(dòng)機(jī)床運(yùn)動(dòng),隨著機(jī)床運(yùn)動(dòng)時(shí),隨機(jī)配帶的切割工具對(duì)物體進(jìn)行切割。
山東數(shù)控焊接設(shè)備
Special welding auxiliary equipment for positioner is suitable for welding positioner of rotary work to obtain ideal machining position and welding speed. The welding operator is generally composed of columns, beams, slewing mechanisms, trolleys and other components. A device that sends and maintains the welding head or welding gun at the position to be welded, or moves the flux along the specified track at the selected welding speed. CNC cutting machine uses digital program to drive the movement of the machine tool. When the machine tool moves, the random cutting tool is equipped to cut the object.
按開(kāi)始按鈕0.5秒以下,按開(kāi)始按鈕0.5秒以上,按緊急停止按鈕旋出重置設(shè)備或排除異物,然后重置行程傳感器,移動(dòng)行程傳感器,將行程傳感器調(diào)回原位置,行程傳感器損壞,更換傳感器,按任意鍵不要運(yùn)行,空氣源沒(méi)有打開(kāi)或空氣壓力不夠,打開(kāi)或調(diào)整空氣壓力,實(shí)際溫度低于溫度,調(diào)整溫度或等待溫度上升,電腦板凍結(jié),關(guān)閉電源重新啟動(dòng),溫度不上升,電熱管損壞,更換電熱管,水箱水位高于模具進(jìn)水口或電磁進(jìn)水閥損壞。
Press the start button for less than 0.5 seconds, press the start button for more than 0.5 seconds, press the emergency stop button to turn out the reset equipment or eliminate foreign matters, then reset the travel sensor, move the travel sensor, return the travel sensor to the original position, the travel sensor is damaged, replace the sensor, press any key not to run, the air source is not opened or the air pressure is not enough, open or adjust the air pressure, If the actual temperature is lower than the minimum temperature, adjust the minimum temperature or wait for the temperature to rise, the computer board freezes, turn off the power and restart, the temperature does not rise, the electric heating pipe is damaged, replace the electric heating pipe, the water level of the water tank is higher than the mold water inlet or the solenoid water inlet valve is damaged.
以上的精彩內(nèi)容來(lái)自:泰安揚(yáng)帆數(shù)控科技有限公司山東自動(dòng)焊接設(shè)備介紹及分享,更多內(nèi)容請(qǐng)繼續(xù)關(guān)注我們:http://niuniury.com
The above wonderful content comes from the introduction and sharing of Shandong automatic welding equipment of Taian Yangfan CNC Technology Co., Ltd. please continue to pay attention to us for more content: http://niuniury.com

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